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Hydrovac for Transportation Infrastructure Projects

Explore how hydrovac excavation serves the transportation sector.

Transportation departments and highway contractors use hydrovac excavation for road, bridge, rail, and airport projects where underground utilities intersect with surface infrastructure. Working in active roadways and along railroad rights-of-way presents unique challenges that make non-destructive excavation both a safety necessity and a cost-saving measure.

Highway widening, bridge rehabilitation, and rail improvement projects frequently encounter unknown or improperly mapped underground utilities. A utility strike on a busy highway or active rail line can cause traffic disruptions, emergency evacuations, and significant liability. Hydrovac allows contractors to verify utility locations quickly and safely before committing to excavation plans.

Transportation agencies including state DOTs, transit authorities, and railroad companies increasingly require non-destructive excavation for utility potholing in their project specifications. This requirement reflects the industry's recognition that the modest additional cost of hydrovac verification prevents far more expensive construction delays and emergency repairs.

Common Applications

  • Utility potholing before highway construction
  • Bridge foundation and abutment excavation
  • Railroad utility crossing verification
  • Sign and signal foundation installation
  • Guardrail post hole excavation near utilities
  • Drainage system installation and repair
  • Airport runway and taxiway utility work
  • Traffic signal conduit installation

Typical Projects

Highway Widening Utility Relocation

Potholing to expose and map all utilities within the highway expansion zone, enabling accurate relocation plans and preventing strikes during mass earthwork operations.

Bridge Rehabilitation

Excavating around bridge abutments and approach structures to expose and protect utilities before demolition and reconstruction. Hydrovac enables safe work in confined spaces with unknown buried infrastructure.

Railroad Grade Crossing Work

Exposing utilities at railroad grade crossings before signal upgrades or crossing improvements. Railroad flagging costs make efficient excavation critical for project budgets.

DOT Subsurface Utility Engineering

Systematic potholing program to upgrade utility mapping from Quality Level B (surface geophysical) to Quality Level A (precise horizontal and vertical location) as required by state DOT specifications.

Regulatory Considerations

  • Federal Highway Administration (FHWA) utility accommodation policies
  • State DOT specifications for subsurface utility engineering
  • Railroad right-of-way access permits and flagging requirements
  • FAA regulations for airport excavation work
  • MUTCD traffic control requirements for highway work zones
  • State prevailing wage requirements for public projects

Equipment Recommendations

  • High-visibility markings and lighting for highway work zones
  • DOT-compliant vehicle lighting and flagging
  • Extended hose lengths for working from highway shoulders
  • Mid-size trucks that fit within lane closure configurations

Related Applications

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